5-Axis CNC Machining Services

Custom 5-Axis machining & milling with world-class precision, Faster cycle time, higher precision, and better quality.

Our CNC Milling Solutions

Whether you require an initial prototype or a complete set of components that are identical to each other, Clever Mould offers exceptional 5-axis machining services to meet your goals within the specified time frame and budget.

For machined parts that are time-sensitive and have intricate geometric shapes, 5-axis CNC machines provide unmatched flexibility and efficiency. The skilled team at Clever Mould can help turn your concepts to life, from rapid prototypes to end-use parts specifically designed for safety-critical applications. Our 5-axis milling abilities allow us to consistently manufacture exceptional parts within a short lead time.

What Is 5-Axis CNC Machining?

5-axis CNC machining is a manufacturing process that involves using computer-controlled technology to move a machine tool in five different directions. These directions are typically the X, Y, and Z axes for straight movements, and two additional axes for rotation. This type of machining is known for its versatility in handling parts of various sizes and shapes.

To perform 5-axis CNC machining, a machine tool needs a special computer system and software. These allow the operator to input the desired movements and tool paths for machining. The machine may also have additional features like a rotating table, which allows the workpiece to be turned in different directions.

Compared to conventional CNC machining techniques, 5-axis machining centers have several advantages. They eliminate the need for multiple setups, transferring and inspecting parts, and manual handling, which can lead to errors. With 5-axis CNC machining, a workpiece can be machined from different angles with high precision. This method is commonly used in manufacturing complex shapes, intricate parts, and components for industries like aerospace, automotive, medical, and electronics.

Advantages of 5-Axis CNC Machining

Short lead time

When using 3-axis machining, you need to set up the part multiple times and manually rotate it to machine different sides. But with a 5-axis machine, you don’t have to go through the hassle of readjusting the position of the workpiece every time you change the setup for a complex-shaped part. This saves you time and reduces delays.

No need for complex fixtures

3-axis machining requires special fixtures to hold the part in the correct position. But with 5-axis machining, we can avoid using these complex fixtures. This is because the workpiece is held at one spot and rotated to create the desired shape, eliminating the need for additional fixtures.

Intricate geometries

With 5-axis CNC machining, you can create parts with more complicated shapes and features. Regular CNC machines may struggle with complex geometric elements like curved lines and recessed areas, but 5-axis machines can handle them effortlessly.

Increased accuracy

Frequent setup changes can disrupt your work and cause accuracy issues. When you change the setup, you need to be extremely careful when placing the workpiece. Even a small mistake during placement can affect the precision of your parts. 5-axis machines can help solve this problem easily.

Faster material removal

In 5-axis machining, the cutting tool can directly touch the surface being cut. This means that more material can be removed with each pass of the tool, resulting in quicker machining speed. This increased efficiency helps reduce costs as well.

Superior surface finishes

In 3-axis machining, achieving the desired surface finish often requires making many small cuts, which takes a lot of time and adds to the cost. However, with 5-axis machines, which are better suited for complex shapes, you can achieve a much better surface finish more efficiently.

Why Choose Clever Mould 5 Axis Machining Services

Work with Clever Mould, you’ll have access to manufacturing experts who are here to help you every step of the way. This ensures that your project is completed with high quality, from the initial concept to the final outcome.

Fast turnarounds

Equipped with a complete set of 5-axis machines in-house, we’re able to efficiently create prototypes and production parts for you in a matter of days. Your projects can be completed in a shorter timeframe, allowing for faster turnarounds.

Quality assurance

We have an on-site inspection system to support all precision machining processes. This allows us to effectively control the quality of our products and achieve very precise tolerances. We prioritize quality assurance throughout our operations.

Industry compatibility

We have experience working with a wide range of industries, including medical, electronics, and more. Whether it’s manufacturing medical parts or high-tech electronic products, we have the expertise to cater to the needs of different industries.

Expertise and experience

With over a decade of experience in the machining industry, we have acquired comprehensive knowledge about different materials and their properties. This enables us to confidently handle complex parts, regardless of the material used. Our expertise ensures that your project is in capable hands.

The Best 5-Axis CNC Milling Services With Ultra Precision

One of the primary advantages of 5-axis milling lies in its capacity to fabricate parts with intricate complexity using only a single tool setup. This reduces the necessity for human intervention, ensuring that components are machined with consistent accuracy and in significantly shorter turnarounds. With high flexibility and precision, 5 axis milling makes it possible to manufacture micro-components efficiently and accurately.

At Clever Mould, we have honed our expertise in 5-axis CNC machining to create components considered to be nearly impossible to create. The ability to execute true 5-axis work requires highly remarkable programming and machining skills. The team of manufacturing engineers and machinists at Clever Mould boasts over a decade of extensive experience in the CNC machining field. They exhibit excellent proficiency in operating 5-axis milling centers and delivering optimal outcomes.

5-Axis CNC Machining FAQs

What is 5-axis CNC machining?

5-axis CNC machining involves using computer-controlled technology to move a machine tool along five different directions. These directions, labeled X, Y, Z, A, and B, allow for both linear and rotary motion. This flexibility enables the machine tool to access and process parts from various angles and orientations. This advanced technique enhances the manufacturing process by providing greater versatility and precision in creating intricate and complex components.

How does a 5-axis CNC machine work?

A 5-axis CNC machine uses special software to create a 3D model of the desired object. It then follows this model to cut or shape the material. The machine can move in different directions and angles thanks to its five axes of motion. This flexibility allows it to create complex and detailed objects with precision.

What is 5-axis machining used for?

In industries like aerospace, automotive, and medical, where precision and efficiency are crucial, 5-axis machining plays a significant role. It’s used to produce intricate parts that require multiple angles to be machined in a single setup. With 5-axis machining, we can manufacture parts with complex geometries, including internal and external contours, holes, slots, and different planes and angles. It’s also useful for crafting small and intricate components like dental implants and microelectromechanical systems (MEMS). Thanks to its versatility and accuracy, 5-axis machining is an essential process in various industries.

Can the 5-axis provide tight tolerances?

5-axis CNC machining is an advanced manufacturing technology known for its ability to produce extremely tight tolerances, even on complex and intricate parts. It’s one of the most accurate methods available, ensuring precision and quality in the production process.